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SOLD – Rebuilt 2005 Pitney Bowes Bluecrest 6-Station Flowmaster Inserting System – Pre-Owned

This particular machine is no longer available, however we do have other Pitney Bowes Flowmaster machines for sale. Please contact us for further details.



ZAR Corp has a used 2005 Pitney Bowes Bluecrest 6-Station Flowmaster Inserter. This unit has 39 million cycles – it is pre-owned and fully rebuilt

Typical Rebuild for A Flowmaster Unit With Input- FX  Models | RS Models | 12000 Series Models

  • Unit is usually taken down to Frame on Main Chassis, depending on the condition of appearance
  • Base Unit is cleaned and painted when needed
  • Install new Bearings, shafts, pusher chains, and sprockets when needed
  • Feeder are disassembled and reassembled with new rubber
  • Electrical is tested along with wire condition, if worn -replaced
  • All sensors are checked for proper operation, replaced if Bad
  • Outside covers and topside painted- again depending on appearance 90 % are painted
  • Sheet feeder- same as above- all rubber feed tires and belting replaced, Air compressors check vanes replaced
  • Insert fingers replaced along with insert guides.
  • Tracks are checked for wear
  • Turnover belts replaced
  • All motors tested and brushes installed if DC Volt
  • Attached a few pictures of the process


  • FPS Flowmaster
  • 6 station base
  • Servo feeders
  • High capacity sheet feeder , Accumulator with 2D read
  • Up to 10 x 13
  • Turnover unit
  • Meter optional with divert
  • DC software
  • Rebuilt unit


We also buy Pitney Bowes Bluecrest Flowmaster Inserters. Contact us if you’re looking to sell.


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